The Client, a leading global brewer, faced the critical challenge of delivering on ambitious energy savings commitments while executing a complex process upgrade under a rigid timeline. The project required the installation and commissioning of an advanced CO₂ stripping system for wort boiling, demanding precise coordination across multiple process and utility tie-ins. Extended brew kettle shutdowns and the need for seamless integration with existing operations heightened the complexity, making timely delivery and operational continuity essential.
The First Key team conducted multiple site visits to develop engineering designs and detailed scopes of work, collaborating closely with the Client and local contractors. First Key crafted comprehensive project schedules including downtime and commissioning, ensuring all stakeholders were aligned. Throughout every phase, First Key provided onsite technical and project management support, utilizing advanced tools to drive project success including updated P&IDs, AutoCAD manifold layouts, and precise control valve and instrument selections.
The system was installed and commissioned on schedule, performing to design specifications. Preliminary testing revealed a reduction of approximately 3,000 kg of steam per brew, an impactful benchmark for operational efficiency and sustainability. This innovation not only delivered immediate cost savings but also positioned the Client to capitalize on future growth opportunities through scalable energy management and process optimization. The collaborative execution with First Key enabled the Client to exceed their energy targets, setting new standards for sustainable brewing operations.
