Faced with the imperative to reduce energy consumption and operating costs, the Client, a multi-site leader in beverage production, confronted the complex challenge of upgrading their compressed air system without disrupting ongoing production. The situation was further complicated by significant space constraints and the introduction of advanced compressor technology, featuring magnetic bearings, being implemented for the first time by the vendor.
Leveraging deep engineering expertise and through strategic partnership, First Key collaborated closely with the Client to design a system that integrated seamlessly into existing operations and physical space. Our team worked directly with the technology vendor to adapt the design, ensuring it met both performance and spatial requirements. Onsite support enabled us to customize the implementation plan, mitigating any risk to production continuity. The project encompassed the installation of a new air compressor and air dryer, process piping improvements, and the integration of heat recovery capabilities to preheat brewing water—delivering both utility and cost savings.
The results were transformative and the Client realized measurable energy reductions and significant decreases in utility and maintenance costs. The project was delivered on time and within budget, with zero impact on production, a benchmark achievement for operational excellence. By implementing new technology and optimizing interdependent systems, First Key unlocked ongoing savings and identified further opportunities for utility reduction and process efficiency. This strategic partnership not only addressed immediate operational needs but also positioned the Client for sustained growth and competitive advantage.
