The Client had reached an inflection point in the evolution of their small batch brewing and hospitality operation. As demand increased, they needed clarity on how to expand brewing and packaging capacity within a facility constrained by undersized boiler and chiller systems, limited utility distribution, and aging packaging infrastructure. Physical constraints in the basement and production areas further challenged their ability to scale safely and efficiently. The Client sought a clear, data driven roadmap to guide capital investment, resolve operational bottlenecks, and establish a foundation for sustainable growth.
To address these challenges, First Key conducted a comprehensive technical assessment, combining on site inspections, utility calculations, and operational reviews to evaluate current and future system requirements. We examined boiler, steam, glycol, and electrical capacities and identified immediate corrective actions, such as installing drip legs, replacing ball valves, improving venting, and adding carbon monoxide monitoring, to enhance safety and reliability. First Key then developed targeted recommendations for upgrading process equipment, integrating utilities, and improving facility infrastructure, including flooring, drainage, and overhead distribution. A phased expansion plan outlined equipment move in, floor work, piping installation, utility upgrades, and budget requirements, supported by technical drawings, site photos, and utility tables that enabled precise planning and execution.
As a result, the Client received a clear and actionable roadmap projecting a 67% increase in annual output, enabling the business to capture new market opportunities and meet rising demand. First Key’s work prioritized critical safety and infrastructure upgrades, supported efficient workflows, and delivered a robust capital plan with detailed cost breakdowns. The phased action plan and technical documentation positioned the Client to execute expansion with confidence, ensuring scalable, compliant operations and unlocking meaningful growth potential for future brewing and packaging capabilities.
